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End of Line Automated Test Systems

Improved productivity and higher product quality; end of line automated test systems offer valuable returns for manufacturing organisations.

We provide automated test systems for the most demanding end-of-line applications. 

Our test platforms are adaptable, user-configurable, and provide integrated safety features, easy integration, model deployment, test creation and powerful scripting.

Our proactive consultative approach to system design draws upon our expert knowledge of high-speed real-time ATE combined with an in-depth contextual understanding of test environment, integration, control, and safety requirements. The outcome is comprehensive pragmatic solutions that deliver a significant return on investment and overall equipment effectiveness

Advantages of End of Line Test Automation:

  • Increased Throughput – simultaneous testing of multiple units, significantly increases testing throughput compared to manual testing or traditional test systems. This is especially beneficial for high-volume production environments where efficiency is crucial.
  • Improved Test Accuracy and Reliability – automation reduces the risk of human error, leading to more consistent and reliable test results. This ensures that defective components or products are identified accurately, reducing the likelihood of faulty items reaching customers.
  • Flexibility and Scalability – our systems are modular in design, allowing easy reconfiguration or expansion to accommodate changes in testing requirements or production volumes. This scalability makes them suitable for both small-scale and large-scale manufacturing operations.
  • Reduced Resources – automating the testing process minimizes the need for manual intervention, leading to cost savings and allowing companies to allocate resources to focus on other value-added tasks.
  • Comprehensive Test Coverage – automated testing can perform a wide range of tests, including functional, parametric, and environmental tests, ensuring comprehensive test coverage for various types of components or systems, and helping meet quality standards and regulatory requirements.
  • Data Logging and Analysis – advanced data logging and analysis capabilities allow you to collect and analyse test data in real time. This valuable information can be used for process optimisation, quality improvement, and predictive maintenance.
  • Enhanced Traceability  – automated test systems offer improved traceability by recording detailed information about each tested unit, including test results, timestamps, and operator IDs. This traceability is essential for quality control, product validation, and compliance with industry standards.
End-of-line test rig example 1
End-of-line test rig example 2
End-of-line test rig example 3

Previous Projects

The confidential nature of our work prevents us from sharing details of many of the systems we have delivered but previous solutions include:

 

  • End-of-line Battery test system for new state-of-the-art facilities.
  • End-of-line Inverter test system for high-performance vehicles
  • End-of-line test for large-scale, high-value medical equipment.
  • End-of-line test for power generation equipment.

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